Electric stackers are specialized material handling machines designed for lifting and stacking pallets efficiently. They offer a compact and cost-effective solution for warehouses, bridging the gap between manual pallet jacks and larger forklifts. These machines are particularly useful in optimizing vertical storage space while ensuring smooth and safe operations.
At OM Warehouse Equipment, we understand the critical role these machines play in your daily operations. To ensure your electric stacker continues to perform at its best, proper battery maintenance is essential. Let’s explore some key tips to keep your electric stacker’s battery in top condition and maximize your investment in this crucial piece of warehouse equipment.
Understanding Your Electric Stacker’s Battery
Electric stackers are powered by lead batteries, which provide the necessary energy for lifting and stacking operations. These batteries are designed for durability and efficiency but require regular maintenance to ensure optimal performance and longevity.
Lead batteries used in electric stackers can be broadly categorized into standard and low-maintenance types. While some require minimal upkeep, all benefit from proper care to maximize their lifespan and efficiency. Let’s look at some of the essential maintenance tips:
- Regular Charging Routine
Establish a consistent charging schedule for your electric stacker’s battery. Ideally, charge the battery after each shift or when the charge level drops to about 20- 30%. Avoid letting the battery discharge completely, as this can significantly reduce its lifespan.
Opportunity charging, or charging the battery during short breaks, can be beneficial in high use environments. However, it’s important to balance this with full charge cycles to maintain battery health.
- Proper Charging Techniques
When charging your electric stacker’s battery:
- Ensure the charging area is well ventilated to dissipate gasses produced during charging
- Follow the manufacturer’s guidelines for charging time and avoid overcharging
- Avoid interrupting the charging cycle before completion
- Allow the battery to cool down after use before charging
- Use the correct charger specified for your battery type and model
- Water Level Maintenance
For flooded lead acid batteries:
- Check water levels weekly as part of your routine maintenance
- Use only distilled water for topping up to prevent mineral buildup
- Maintain water levels just above the plates, but don’t overfill
- Never add acid to the battery; only add water
Remember, sealed batteries don’t require water level checks, but they still benefit from other maintenance practices.
- Keep It Clean
Regular cleaning of the battery and terminals prevents corrosion and ensures efficient power transfer. Use a mixture of baking soda and water to clean the battery top, and apply a thin layer of petroleum jelly to the terminals to prevent corrosion. Be sure to:
- Wear appropriate personal protective equipment (PPE) when cleaning
- Check for any signs of damage or leakage during cleaning
- Ensure all connections are tight and free from corrosion
- Temperature Control
Batteries perform best in moderate temperatures. Extreme heat or cold can affect battery performance and lifespan. If possible, store and charge your electric stacker in a temperature controlled environment.
In hot climates, consider:
- Providing additional ventilation around the battery
- Scheduling more frequent water level checks
- Adjusting charging routines to cooler parts of the day
In cold environments:
- Keep batteries fully charged to prevent freezing
- Allow extra time for charging as cold batteries accept charge more slowly
- Consider using battery warmers in extremely cold conditions
- Regular Inspections
Conduct weekly visual inspections of your battery:
- Look for signs of damage or corrosion on the battery case and terminals
- Check for loose connections or frayed cables
- Ensure vent caps are tightly secured
- Monitor battery temperature during operation and charging
- Equalization Charges
Perform equalization charges as recommended by the manufacturer. This process helps balance the cells and prevent stratification of the electrolyte.
Equalization involves:
- Overcharging the battery at a low amperage
- Stirring up the electrolyte to prevent stratification
- Balancing the specific gravity across all cells
Always follow manufacturer guidelines for equalization, as improper procedures can damage the battery.
The Impact of Proper Maintenance
By following these maintenance tips, you can:
- Extend the life of your electric stacker’s battery, potentially doubling its lifespan
- Ensure consistent performance throughout your operations, reducing unexpected power losses
- Reduce unexpected downtime due to battery failures, improving overall productivity
- Lower long term operational costs by minimizing the need for premature battery replacements
At OM Warehouse Equipment, we’re committed to helping you maximize the efficiency of your material handling equipment. Our electric stackers are designed for optimal performance and longevity, but proper battery maintenance is key to realizing their full potential.
Conclusion
By following these suggestions, for keeping your battery healthy, you will be taking a huge step towards enhancing the efficiency and longevity of your electric stacker. Keep in mind that battery care is crucial for the performance of your stacker. By providing it with the attention it needs you can guarantee that your warehouse activities run smoothly and effectively now and in future.
At OM Warehouse Equipment, we provide high-quality material handling solutions designed for efficiency, durability, and ease of use. Our XS12 W Electric Walkie Stacker and Counter Balance Electric Stacker are a prime example of our commitment to innovation. With a robust capacity, this stacker is built to handle heavy lifting effortlessly while ensuring long-term reliability.
When you choose OM products, you’re not just purchasing a machine—you’re investing in a complete warehouse solution. Our stackers are designed with safety-first engineering, featuring a hydraulic safety system that prevents abrupt mast collapse, keeping operators and equipment secure at all times. Additionally, its maintenance-free battery and detachable rear panel simplify upkeep, reducing downtime and enhancing productivity.
For operators, visibility is key. Our product’s operating capability provides enhanced visibility and precise navigation, even in tight warehouse spaces. Plus, with low voltage cut-off protection, your battery’s lifespan is safeguarded, ensuring consistent performance and cost savings over time.
Discover how the our range of products including stackers can transform your material handling operations. With advanced safety, effortless maintenance, and unmatched efficiency, this stacker is the ideal choice for businesses looking to optimize productivity and reduce operational hassles.
Looking to take your business to the next level with OM’s innovative material handling solutions? Contact us at 1800 270 1123 or visit OM Material Handling to explore our product range and see how we can help you grow your business.
